Tablet Making Machine

• The main assembly consists of a main mixing bowl made out of S.S. 316 quality, highly polished to give a mirror non-stick finish.
• The bowl is provided with two impellers, the main mixing impeller is mounted vertically with a horizontal rotation and the chopper blade is mounted on the side and rotates in the vertical axis. The main mixing assembly is provided with four blades, two for mixing and two for pushing the material upwards. The complete assembly is mounted on a suitable bearing housing provided beneath the bowl with specially designed seal and air purging arrangement. The complete assembly is coupled to a suitable gear box and motor through a belt assembly. The mixing blade is provided with a dual speed motor for two sets of mixing RPMs and can optionally be provided with VFD for variable frequency.
• The chopper  blade is a high speed blade with provided with specially designed blades to break the lumps into smaller granules with a short cycle time. The assembly is provided with a suitable bearing housing directly coupled to a suitable motor. The chopper rotation as a standard is at high speed can optionally be provided with VFD for speed variation.
• The top of the bowl is a dish-end provided with mechanically balanced loads for assisting in opening and closing the top lid. It is provided with standard parts for charging, view and air vent parts. The top can optionally be provided with pneumatic lifting arrangement in place of the mechanical loads.
• The discharge  is provided with a pneumatically operated valve for complete and automatic discharge at the end of the cycle. The valve is provided with suitable 'O' rings for leak proof operation.
• The complete structure is mounted on a sturdy platform duty cladded with S.S. Dimpled sheets, provided with a stair case with railings. The sides of the platform are cladded with S.S. 304 sheets and mirror polished as per GMP standards.
• An electrical panel of S.S. With the contactors, relays. Timers on -off push buttons for the main motor, on-off push button for the chopper motor, pneumatic open – close for the discharge valve etc. on the platform for ease in operation. The machine can optionally be provided PLC for fully automatic operation and data logging.

• Specially designed bowl ensures constant flow of processing material thereby reducing the process time to have a short batch cycle time.
• Specially designed mixing blades and the chopper blades gives a uniform and homogenous product of even particle size without lumps.
• Pneumatic discharge ensures quick and complete discharge of the material fro the container.
• Charging port provided for charging material during processing.
• Totally enclosed system and filter bag for the top vent gives a completely dust free environment.
• All mechanical and electrical components are in assembled condition ready for operation.
• Dual speed for the main motor depending on the product to be mixe.
• Various interlocks provided for safety.

• All contact parts are S.S. 316 quality and the bottom chamber, blower chamber explosion chamber, supporting structure, trolley, etc are of S.S. 304 quality.
• Automatic pneumatic bag shaking with timers and butter fly valve (optional for lower models)
• Pneumatic lifting for product container (optional for lower models)
• Temperature controller for electrical heaters / steam radiator.
• Quick action butterfly valve ensures that the systems is totally contained and enclosed.
• Explosion flap with aluminum / calf gasket to protect from pressure building inside the chamber.

• PLC automation with printer for data logging.
• Solid particle detection system or tarn bag detections system.
• 0.3 Micron inlet air filtration system with pre-filters.
• Differential pressure gauges to monitor pressure across inlet air filter and filter bags.
• Positive earthing arrangement with low voltage relay.
• Inflatable silicon gasket for the filter bag and the product container.

• Due to its unique design lower power consumption at higher loads is possible.
• Large capacity models are possible due to its compact design.
• The inside of the blender is completely cleanable through the man hole provided at one side. Also the baffles are removable and can be easily removed for cleaning.
• Ease in loading through the loading container or through the over head silo or by vacuum transfer is possible.
• Due to its compact design, lesser floor space required compared other blenders.
• The blenders are available from 3000 Ltrs to 2000 Ltrs Capacity.

• The machine is provided with a vertical rotor assembly with knife type swinging blades for pulverizing the lumps. The rotor is provided with two bottom scrapper blades for scrapping the material from the bottom plate and pushing it in the upward direction towards the knife blades.
• It is provided with a circular perforated screen around the blades for better pulverizing action.
• The main shaft of the rotor assembly is coupled to a step pulley through a bearing housing which in turn is coupled to a suitable motor through a belt assembly.
• The speed of the rotor can be changed by changing the position of the belt in the step pulley. The speed selection is to be made depending on the material and the final size of the particles.
• The complete assembly is mounted on a suitable pillar stand with a sturdy base and castors for movability.

• Completely enclosed assembly for dust free pulverizing
• Rugged design for continuous operation
• Superior blade design for longer life and better cutting action.
• Speed variation possible for pulverizing different types of materials.

• M.O.C. : Contact parts S.S. 316/S.S. 304   Non-Contact Parts S.S. 304
• Knife Blades : 12 Nos
• Scrapper Blades : 2 Nos
• Screen : 263 mm I.D. X 140mm Ht, perforated screen 0.5 10mm hole size
• Motor : 3Hp, 1500 RPM
• Drive : Pulley driven with 4 step pulley (Optionally available with A.C. Frequency Controller)

• The control shaft is provided with gland packing at both ends for complete sealing.
• The central shaft is coupled to a suitable gear box and a suitably powered motor. The complete assembly is mounted an bearing blacks bolted to the frame of the machine.
• The machine is provided with a manual tilting mechanism of the side with gear mechanism for unloading the material into the collecting tray (motorized tilting for higher capacity models available as an option). The trough can be tilted in the front up to 90 Degrees by rotating the handle provided at the side.
• The mixer is provided with a sliding and open able top  cover with safety guard so that the operator does not accidentally put the hand inside the trough when the machine is in operation. The top cover is provided with a limit switch to stop the machine as soon as the top cover is opened.

• The trough design in such as to evenly distribute the material throughout.
• The unique blade designs and placements facilitate in the mass moving completely from top to bottom and laterally from one end to the other without operator interference.
• The open top design is such that addition of material while in operation and visual inspection is possible.
• Limit switch provided for the top cover to stop the machine when the cover is lifted.

The kettle is in the shape of a bowl with a sprout. It is provided with a electric / steam jacket. The bowl is provided with a manual tilting arrangement for removing the material from the bowl. The complete unit it mounted on a suitable S.S. Tubular stand. The kettle is provided with a suitable slow speed stirrer with geared motor mounted on the top. It is available from 50 Ltrs to 500 Ltrs Capacity.

• Motor : 3 HP, 2800 RPM
• Hopper Capacity    : 15 Ltrs
• Final Particle Size : 10-15 Microns

The starch paste kettles we offers are specially designed unit for application in pharmaceutical processing units. It is used for preparation of binder materials. This is constructed as a hemispherical kettle with jacket mounted on trunnion that is supported with the help of a shaft. The kettle is provided with an anchor type beater for mixing the binder material and the paste with multiple speed option.

• The starch paste kettle is a specially designed unit for preparation of binder material
• It is a hemispherical kettle with jacket mounted on trunnion supports with the help of shaft.
• The kettle has a small cylindrical top shell with a spout for pouring out binder mass.
• The kettle is provided with Anchor type beater for paste mixing with dual speed option.
• Jacket is provided with steam accessories i.e pressure guage. Safety valve and vent cock.
• The Kettle is also provided with a lever with hand wheel to accomplish titling manually
• The kettle is provided with 16 swg thick SS 304 losses lid.

• Pear shaped design facilitates in complete coating of the product.
• Optionally provided with baffles inside the pan for reversing of the tablets.
• Faster drying due to hot air blower.

• The mixer is provided with a U shaped trough with a centrally mounted shaft passing laterally through the trough. The shaft is provided with a set of blades welded at different angles each blades has a dedicated mixing function. The angle of the blades is such that through, efficient and complete mixing of the material takes place. The material due to the unique blade design is subjected to lateral as well as vertical motion and the complete material is rolled inside out and for bottom to top, due to which complete mixing takes place and a homogenous mass is obtained.
• The control shaft is provided with gland packing at both ends for complete sealing.
• The central shaft is coupled to a suitable gear box and a suitably powered motor. The complete assembly is mounted an bearing blacks bolted to the frame of the machine.
• The machine is provided with a manual tilting mechanism of the side with gear mechanism for unloading the material into the collecting tray (motorized tilting for higher capacity models available as an option). The trough can be tilted in the front up to 90 Degrees by rotating the handle provided at the side.
• The mixer is provided with a sliding and open able top  cover with safety guard so that the operator does not accidentally put the hand inside the trough when the machine is in operation. The top cover is provided with a limit switch to stop the machine as soon as the top cover is opened.

• The trough design in such as to evenly distribute the material throughout.
• The unique blade designs and placements facilitate in the mass moving completely from top to bottom and laterally from one end to the other without operator interference.
• The open top design is such that addition of material while in operation and visual inspection is possible.
• Limit switch provided for the top cover to stop the machine when the cover is lifted.