Liquid Syrup Manufacturing Plant

• Plant is provided with interconnecting piping with pumps and valves
• The vessels are provided with steam heating / cooling jacket with insulation as per process requirements
• A top / bottom entry motor of suitable HP is provided with specially designed agitators
• The complete plant is provided with a S.S. panel for housing the VFD, contactors, indicators, temperature controllers, etc.
• Completely closed design with spray ball for CIP / SIP as per GMP norms

The horizontal zero holdup sparkler type filter is the most versatile filtration system for solid liquid separation. It can also be used apart from filtration with the help of filter aids for giving a sparkling effect to the liquids filtered. The filters are most suited for the filtration of products for the pharmaceutical, chemical, distillery, beverage, ink, oil and other allied industries. It is available in different output capacities with a variety of pumps to suit individual requirements.

CONSTRUCTION:

The liters are made out of Stainless Steel in S.S. 304, 316 & 316L qualities.
The cartridge assembly consists of a number of disc type filter plates with perforated support screen, filter media and interlocking cups placed one on top of the other and supported at the bottom by a cartridge plate. The entire assembly is held together with the help of side tie rods which are of 'T' type construction for longer life.

The filter together with the pump and interconnecting piping is mounted on a sturdy base cladded with S.S. Sheets and provided with castors for movability. The filter can also be supplied without pump, where external positive pressure is available.

OPERATION:

The liquid to be filtered is passed into the vessel by means of the pump or other external means. The liquid then passes through the top of the filter plates from the holes provided at the side of the plate and onto the filter media. The liquid flows simultaneously and individually through all the member plates. Hence the output of the filter depends on the diameter and the number of plates. The filter media then retains the impurities in the liquid and the filtered liquid passes through the central channel to the outlet at the bottom. The filters are optionally available with steam jacket for filtration of difficult liquids that solidifies at lower temperatures.

These types of filters are generally used for obtaining clear filtrate, but it can also be used to obtain the cake that is retained on the filter media, between the plates.

SALIENT FEATURES

• The complete filter plate is manufactured by cold process.
• The sealing of the filter plate is done by the spinning process for better sealing.
• The cartridge assembly is provide with 'T' type side bolts for longer life.
• The filters are provided with gear/centrifugal/lobe pumps fitted with mechanical seals as per requirement.
• Optionally available with steam jacket for heating of liquids at the time of filtration.
• The complete constructions is as per GMP specifications.

• The filter media is sandwiched between the plates and the frames
• It is available in various sizes and number of plates
• The filter press is provided with a mechanical closing system and two end plates

The liquid oral manufacturing plants are ideal tools for the pharmaceutical industry and used for the production of oral liquids. It is specially designed to take care of two critical factors which directly affects the quality of the liquids, minimum manual handling of liquid and effective cleanness during manufacturing. It is suitable for the preparation of pharmaceutical liquid oral preparations and is available in various batch capacities from 500 ltrs to 10,000 ltrs.